A Second Wind

“Time is the fire in which we burn.”- Delmore Schwartz A resin and rosin manufacturer in Brunswick, Georgia reignited in the afternoon on April 15th after catching fire that morning. Sources cite changing winds as a possible reason for reignition, a natural occurrence out of human control. Tornados, hurricanes, and earthquakes are consistently on the [...]

By |2023-04-20T16:34:14+00:00April 20th, 2023|Chemicals, Current Events, PHA, Process Safety, Recommendations, Risk Assessment|Comments Off on A Second Wind

Human Response: An Effective Safeguard?

“Shallow men believe in luck; wise and strong men in the cause and effect." – Ralph Waldo Emerson In process safety, one important aspect of assessing risk is determining what safeguards are in place to protect against a hazard. Often, we see teams credit human response as a safeguard, sometimes relying on the response as [...]

By |2023-04-14T18:42:59+00:00April 14th, 2023|Process Safety, Risk Assessment|Comments Off on Human Response: An Effective Safeguard?

Just Right: Hazardous (Classified) Locations

“My life experience confirms that the U.S. government frequently overclassifies data.”  — Michael Hayden When it comes hazardous (classified) locations—electrical classification—even seemingly sophisticated technical facilities often get it wrong. The issue isn’t with the class, or the group, but with the division. Getting the division wrong, though, can render a facility more hazardous than it should [...]

By |2023-01-26T16:45:23+00:00January 26th, 2023|Chemicals, Combustible Dust, Process Safety|Comments Off on Just Right: Hazardous (Classified) Locations

I Can’t Breathe: Asphyxia in the Process Industries

“Suffocation is a cruel way to go.”  — Arlaina Tibensky I usually think of process safety hazards as being related to fire, explosions, or toxic releases. There is another process hazard, however, doesn’t necessarily depend on any of these. It’s asphyxiation—death due to an inability to get enough oxygen to the body. Asphyxiation is not [...]

By |2022-08-18T20:01:29+00:00August 18th, 2022|Chemicals, Gas, Process Safety, Workplace Safety|Comments Off on I Can’t Breathe: Asphyxia in the Process Industries

Just Water? Process Hazards of H2O

“It is with our passions as it is with fire and water; they are good servants but bad masters.”  — Aesop A common trope of Hazard Communication training is for the instructor to share an SDS of “dihydrogen oxide” with the class and to review all the dangers of this “hazardous chemical”. Then, in a [...]

By |2022-08-11T18:09:25+00:00August 11th, 2022|Current Events, Process Safety|Comments Off on Just Water? Process Hazards of H2O

PVEs, BLEVEs, VCEs, and Fireballs: How Do They Differ?

“Maybe tone it down with the explosions.”  — Michael Bay Most of what we know about explosions is wrong. Most of what we “know” about explosions is what we’ve learned from the movies, which is the only thing called an explosion that we ever see. But what we see in the movies are not explosions, [...]

By |2022-05-12T15:45:09+00:00May 12th, 2022|Chemicals, Process Safety|Comments Off on PVEs, BLEVEs, VCEs, and Fireballs: How Do They Differ?

Process Design and Hazard Review: They Are Not the Same

“A camel is a horse designed by a committee.”  — Alec Issigonis Good process design results in a process that is more likely to work. Great process design results in a process that is even less likely to not work. Great process design is not the result of compromise and trade-offs, but of a singular [...]

By |2022-04-14T13:39:40+00:00April 14th, 2022|PHA, Process Safety, Process Safety Management|Comments Off on Process Design and Hazard Review: They Are Not the Same

Eternal Vigilance: Proof Tests are Essential to Safety

“But, after all, no safeguards are adequate, unless the will to give effect to them fully is present.”  — Jawaharial Nehru I had a truly embarrassing experience a couple days ago. I got a flat tire. The flat tire itself wasn’t embarrassing.  Annoying, yes, but not embarrassing. There are road hazards, and even the most [...]

KISS: Keep It Simple = Safety

“Simplicity is prerequisite for reliability.”  — Edsger Dijkstra For most of my life, I have struggled to keep down to a healthy weight. It didn’t help when someone told me, “Losing weight is simple. Eat less.” When I protested, they replied, “I said it was simple. I didn’t say it was easy.” The safest plant [...]

By |2022-02-03T16:03:10+00:00February 3rd, 2022|PHA, Process Safety|Comments Off on KISS: Keep It Simple = Safety

Process Safety: Addressing Risk or Dread?

“The risks that scare people and the risks that kill people are very different.”  — Peter Sandman I often wonder if work in process safety is a misallocation of resources. The leading cause of work-related fatalities is transportation, at about 40%. The next three (of seven causes identified by the Bureau of Labor Statistics), all [...]

By |2022-01-06T19:10:09+00:00January 6th, 2022|Chemicals, PHA, Process Safety, Process Safety Management, Risk Assessment|Comments Off on Process Safety: Addressing Risk or Dread?
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