Cracking the Code: AI’s Breakthrough in Process Safety

“Some people call this artificial intelligence, but the reality is this technology will enhance us. So instead of artificial intelligence, I think we’ll augment our intelligence.” —Ginni Rometty Artificial Intelligence is having a moment in the public sphere. OpenAI’s ChatGPT text predictor has led to many competitors and skews that other companies can use to [...]

Process Safety in Flight: Attack of the Drones

“The first rule of any technology used in a business is that automation applied to an efficient operation will magnify the efficiency. The second is that automation applied to an inefficient operation will magnify the inefficiency.”- Bill Gates As technology advances and improves, new tools are developed that can be used to change procedures and [...]

By |2023-05-04T17:51:22+00:00May 4th, 2023|Process Safety, Safety Lifecycle, Workplace Safety|Comments Off on Process Safety in Flight: Attack of the Drones

The Shipping News

“Eighty thousand pounds of muscle, blood, and steel in a pile. It’s spectacular.”  — Gary Williams No plant in the chemical process industries wants to make the national news. The local news, where the plant’s scholarships for high school students is covered? Sure. But the national news? The only things that get national coverage are [...]

By |2022-08-25T18:37:09+00:00August 25th, 2022|Chemicals, Procedures, Process Safety, Safety Lifecycle|Comments Off on The Shipping News

3 Criteria for Picking LOPA Scenarios

“The easiest way to solve a problem is to pick an easy one.”  — Franklin P. Jones We love having choices. We hate making choices. What if we pick wrong? There is no shortage of people ready to tell us. It is always helpful to have criteria for choosing, or to be honest, to justify [...]

By |2020-01-16T14:45:24+00:00January 16th, 2020|PHA, Process Safety Management, Risk Assessment, Safety Lifecycle|Comments Off on 3 Criteria for Picking LOPA Scenarios

Inconceivable: Unrecognized Hazards

“You keep using that word.  I do not think it means what you think it means.”  - Mandy Patinkin as Inigo Montoya, in The Princess Bride I find the phrase “While we never anticipate a loss of cabin pressure…” incredibly annoying.  To anticipate means to think of something that will or might happen in the [...]

By |2019-12-05T14:08:07+00:00December 5th, 2019|Process Safety, Risk Assessment, Safety Lifecycle|1 Comment

We’re Not Wizards

“But how they can be charged with negligence because they were not wizards, appellant’s brief does not make clear.”  — Osmond K. Fraenkel, successfully arguing before the New York Supreme Court, 1935 In a world where companies tout “Zero Incidents,” not as an aspirational definition of perfect safety, but as a measurable and achievable target, [...]

By |2019-10-17T18:14:52+00:00October 17th, 2019|PHA, Process Safety Management, Risk Assessment, Safety Lifecycle|Comments Off on We’re Not Wizards

PSM Auditor: Coach or Umpire?

“Umpires don’t make the rules.  They apply them…They make sure everybody plays by the rules.  But it is a limited role.  Nobody ever went to a ballgame to see the umpire.”  — Supreme Court Chief Justice John Roberts A call about doing a PSM audit usually begins with a question from the caller about whether [...]

By |2019-09-19T14:40:23+00:00September 19th, 2019|Process Safety, Process Safety Management, Recommendations, Safety Lifecycle|Comments Off on PSM Auditor: Coach or Umpire?

Lab Safety: A Three Phase System

“A pint of sweat will save a gallon of blood.”  George S. Patton, Jr. I intended to begin with “A good plan, well executed, is better than a perfect plan, poorly executed,” but when I checked, that’s not what General Patton said.  What he said was “A good plan, violently executed now, is better than [...]

By |2019-05-09T14:05:13+00:00May 9th, 2019|Chemicals, PHA, Procedures, Process Safety, Risk Assessment, Safety Lifecycle|Comments Off on Lab Safety: A Three Phase System

Wait For It! Are Trip Delays Okay?

“But the important thing about learning to wait, I feel sure, is to know what you are waiting for.”  —Anna Neagle Many safety instrumented functions (SIFs) are deliberately designed to wait before tripping.  Like a sergeant commanding his troops to “Wait for it!” the SIF designer is anxious that the SIF not trip prematurely. Some [...]

By |2018-03-08T15:01:42+00:00March 8th, 2018|Process Safety, Process Safety Management, Risk Assessment, Safety Lifecycle|Comments Off on Wait For It! Are Trip Delays Okay?

Safety Lifecycle – Part 3: Developing Risk Tolerance Criteria

“If we accept there is no such thing as ‘zero risk’ then we should not spin the meaning of words with assertions such as ‘all accidents are preventable.’ – Dr. Rob Long In terms of process safety, one definition of risk is, “[The] combination of the frequency of occurrence of harm [the likelihood] and severity [...]

By |2017-11-14T21:26:31+00:00October 12th, 2017|PHA, Process Safety, Process Safety Management, Risk Assessment, Safety Lifecycle, Workplace Safety|Comments Off on Safety Lifecycle – Part 3: Developing Risk Tolerance Criteria
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