Eternal Vigilance: Proof Tests are Essential to Safety

“But, after all, no safeguards are adequate, unless the will to give effect to them fully is present.”  — Jawaharial Nehru I had a truly embarrassing experience a couple days ago. I got a flat tire. The flat tire itself wasn’t embarrassing.  Annoying, yes, but not embarrassing. There are road hazards, and even the most [...]

Cooking with Love: Multitasking in the Control Room

“There is time enough for everything in the course of the day, if you do but one thing at once, but there is not time enough in the year, if you will do two things at one time.”  — Philip Stanhope, 4th Earl of Chesterfield When our children were young, we ate a lot of [...]

E-Stops: The “Get Fired Button”

“Panic is a natural response to danger, but it’s one that severely compounds the risk.”  — David Ignatius At 2:30 am, on Saturday, October 2, 2021, a split in the San Pedro Bay Pipeline began discharging oil into the Pacific Ocean off the coast of California. Low pressure alarms in the control room indicated that there [...]

By |2021-11-18T14:52:54+00:00November 18th, 2021|Procedures, Process Safety, Process Safety Management, Workplace Safety|Comments Off on E-Stops: The “Get Fired Button”

Batch Processes: Consider a Procedural HazOp

“We know we need civilization and laws and procedures, but isn’t it frustrating? Wouldn’t it be great if we could just do what we needed to do?”  — Lee Child When someone thinks about a Process Hazard Analysis, a PHA, they usually think about a Hazard and Operability Review, a HazOp. And when they think [...]

By |2021-09-30T17:01:53+00:00September 30th, 2021|Chemicals, PHA, Procedures, Process Safety, Process Safety Management|Comments Off on Batch Processes: Consider a Procedural HazOp

How Much Credit for Alarms?

“Morning comes whether you set the alarm or not.”  — Ursula K. Le Guin Late one evening a few months after we moved into our offices on Cherokee Street, the alarm went off. My home is nearby, and I got there within a couple of minutes to discover that one of the doors had been [...]

By |2021-06-24T14:49:47+00:00June 24th, 2021|PHA, Procedures, Process Safety, Process Safety Management|Comments Off on How Much Credit for Alarms?

Psychological First Aid: Assistance in the Aftermath of Disaster

“Preparation through education is less costly than learning through tragedy.”— Max Mayfield Have you ever been at the scene of a disaster?  For most, the answer is probably no which makes it impossible for us to comprehend the level of chaos, confusion, and fear.  If you’re not among those who have witnessed devastation first-hand, consider [...]

By |2021-04-08T17:04:23+00:00April 8th, 2021|Procedures, Training|Comments Off on Psychological First Aid: Assistance in the Aftermath of Disaster

Tribal Knowledge: Documentation Is Key

“It is beyond a doubt that all our knowledge begins with experience.”- Immanuel Kant In the hustle and bustle of our modern world, we take shortcuts to save time with minimal risks. Look at how we consume entertainment.  The NFL Red Zone is popular since it gives fans a continual highlight reel of their favorite [...]

By |2021-01-21T14:40:15+00:00January 21st, 2021|Procedures, Process Safety, Process Safety Management, Training|Comments Off on Tribal Knowledge: Documentation Is Key

PSSRs: Commissioning on Steroids?

“Ideas are commodity. Execution of them is not.”  — Michael Dell I’ve always believed that a poor plant design, brilliantly operated and maintained, is far safer than a brilliant plant design, poorly operated and maintained. A pre-startup safety review (PSSR) is OSHA’s way of starting a facility down the path toward brilliant operation and maintenance. [...]

By |2021-01-14T16:56:41+00:00January 14th, 2021|Procedures, Process Safety, Process Safety Management|Comments Off on PSSRs: Commissioning on Steroids?

Training: How Refreshing

“It is so refreshing to have somebody approach education rationally.”  — Adam Cooper There probably isn’t anything as refreshing as a shower. Especially after hot, dirty work. Not even refreshments are as refreshing. Yet, the English language is so twisted that we call the repetition of training that we’ve already had “refresher training,” something that [...]

By |2020-10-29T14:39:45+00:00October 29th, 2020|Procedures, Training, Workplace Safety|Comments Off on Training: How Refreshing

Frozen Pipes? Cold is Not the Cause

“It’s not the fall that kills you; it’s the sudden stop at the end.”  — Douglas Adams It is October and cold weather is bearing down on us.  Some places have already experienced freezing temperatures, and for most of the rest of the northern hemisphere, it is coming soon. Which means that it is time [...]

By |2020-10-01T18:20:23+00:00October 1st, 2020|Current Events, PHA, Procedures, Process Safety|1 Comment
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